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The making of an Indian steel king
By Raju Bist

London-based steel tycoon Lakshmi Mittal stepped into the limelight twice last week. The first time, he was recognized as the richest Asian and the fourth-wealthiest person in Britain by "The Rich Report 2004", published by The Mail last Monday, which estimated his wealth at US$5.7 billion. A few days later, the 53-year-old chairman of LNM Group, the world's most global steel producer, declared he was ready to do business in India, the country of his origin.

Of the two announcements, it was the second that created ripples in India. Over the past few years, Mittal has been a regular on Richie Rich lists compiled by leading publications. His neighbors on Bishop's Avenue, in London's Hampstead Garden suburb, include the Sultan of Brunei and King Fahd of Saudi Arabia. But the world's second-largest steel producer has consciously stayed away from investing in India, despite his regular visits - he often flies there in his private jet and last month threw a grand party in Mumbai as part of his daughter's wedding celebrations.

So now, the man who singlehandedly produces more steel than the entire country of India is clear about why he is coming back home. Economic reforms launched by the Indian government are finally working, he feels; the overall climate is much more conducive to doing business. Although Mittal has so far not revealed where his first Indian steel plant will be located, it is reliably learned that his team is in the midst of some serious exploratory visits, and a formal announcement will follow soon.

Mittal is a perfect example of Indian businessmen, frustrated by red-tapism in their home country, seeking their fortunes abroad - and succeeding. Others like him include information-technology (IT) entrepreneurs in the United States' Silicon Valley, trading giants in the Middle East, and real-estate barons in Africa. In Britain, other Indians who have made it big are industrialist Lord Swaraj Paul, beer brewer Karan Billimoria, fashion baron Tom Singh, and online-travel-agency chief Dinesh Dhamija.

For Mittal, it all began in 1976 when he borrowed money from his steelmaking father in India to start a scrap-melting steel mill in Indonesia. Mittal hails from the Indian desert state of Rajasthan, where scarce natural resources have made frugality second nature in its sons. Thus, as soon as Mittal started operations in Indonesia, he started scouting for a substitute for the expensive scrap he was importing.

He was able to deflate his raw-material bill by 50 percent by buying direct-reduced iron (DRI) from a state-owned steel mill in Trinidad. The operation in Trinidad was poorly managed and was losing $80 million a year, but Mittal negotiated a contract to run the mill, with an option to buy later. Within a year the mill was in the black, and in 1994 he exercised his option to buy. Since then, he has bought underperforming government-owned operations all around the world, including in Mexico, Canada, Belgium, Germany and Ireland.

Today, the LNM Group employs 130,000 people and is the only steelmaker with operations on four continents. The acquisition of the North American Inland Steel company in 1998 increased the group's capacity by almost a third and gave it an important presence in the world's largest domestic steel market. Thanks to some aggressive deal-making, Mittal has expanded his production by 50 percent in the past four years and has successfully positioned himself as a low-cost producer of high-quality steel. In all, LNM has completed 12 acquisitions and has a unique reputation for implementing the successful turnaround of newly acquired assets.

LNM has a high degree of product and geographic diversification as well. Companies within the group produce a broad range of finished and semi-finished products for the flat and long product markets, employing both the mini-mill and integrated routes to steelmaking. The group supplies steel to more than 5,000 customers in 120 countries in the automotive, appliance, engineering and other sectors.

At the core of the group's management philosophy is the sharing of knowledge and expertise through the global Knowledge Integration Program, encompassing all functions, key to building a superior competitive advantage and maximizing performance - especially in a global marketplace.

Just 2 million tonnes of steel separate Lakshmi Mittal from holding the title "King of Steel". The LNM Group produces 44 million tonnes of steel each year (compared with India's 30 million tonnes), while Accelor, based in Luxembourg, currently holds the spot at No 1, producing 46 million tonnes of steel a year. However, while Accelor and has been around for a long time - it was formed after the amalgamation of three European companies - Mittal's far-flung empire has been set up in just less than four decades. Mittal has related interests in iron and coal mines to control raw-material costs, as well as four 65,000-ton cargo ships to reduce delivery charges. He also controls Kent Wire, a British steel-mesh producer.

And with his recent acquisition of Polskie Huty Stali, a run-down communist-era steel conglomerate in Poland, Mittal is close to claiming the title of king. Behind his quick ascent is one fact even competitors readily acknowledge: Mittal is one of the smartest steel players on a global scale. Last year, on revenues of $8.7 billion, the LNM Group made net profits of $613 million. Mittal is a master deal-maker and has an uncanny sense of taking over sick mills and turning them around.

Consider his ambitious acquisition of the giant Karmet steelworks in Kazakhstan. When he bought the mill in 1995, the steel trade considered the deal a risky proposition. The plant was owned by the state and was making losses. Production was falling, morale was low and the workers hadn't been paid for six months. As part of the deal, Mittal also inherited other heavy industrial operations, including the local power plant, the steel town's tram service, its television station and its coal mines with their 27,000 miners. After purchasing the mill, Mittal sent in 45 trusted managers and specialists, mostly Indians with modest lifestyles, high skills and strong loyalty, to turn the plant around.

From its original market base in the Commonwealth of Independent States and Russia, the Karmet plant has expanded its markets and now exports 95 percent of its production to 65 countries. This is unusual for the steel industry, which generally sells to domestic and niche markets. Since its takeover, the LNM Group has succeeded in increasing production at the Karmet plant from 2.2 million to 5.2 million tonnes. Mittal correctly calculated that the Karmet plant, just 400 kilometers from the Chinese border, would be perfectly placed to feed the steel-hungry Chinese market.

Now Mittal is at it again, having submitted an offer for the privatization of selected production assets at Huta Czestochowa, Poland's leading producer of steel plate, which employs more than 2,000 employees and has steelmaking capacity in excess of 700 billion tonnes. In addition, LNM has expressed interest in shares of another Polish company, Huta Stali Zcestochowa.

Thus the steelmaker hopes to build on its existing presence in Poland and Central and Eastern Europe. He also has his eyes on China, where he is planning a $100 million steel unit. The 400,000-tonne cold-rolled and galvanizing unit will be located at Yingkou in Liaoning province, south of northeastern China. LNM already has a presence in China through three sales offices in Beijing, Guangzhou and Urumqi.

That Mittal's decision to base his business abroad played a crucial role in his success is evident from the declining fortunes in India of his father and brothers, who run the steel-manufacturing Ispat Group, which has Ispat Industries as its flagship company. The company produces sponge iron, hot-rolled coils, galvanized sheets and products and cold-rolled coils at two plants in the western Indian state of Maharashtra. A number of factors, including poor business decisions such as diversification into unrelated activities like power generation and real estate, gradually caused the Ispat halo to fade away.

Once the pride of Indian industry, Ispat Industries had its best year in 1995 when it reported a net profit of Rs1 billion ($22.1 million). But things have been on the downslide ever since, with net profit plummeting to Rs600 million in 1997 and Rs31 million in 1999. The company slipped into the red the following year with a net loss of Rs3 billion. Its stock (with a face value of Rs10) currently is quoting below par at Rs8 even as those of competitors Tata Steel and Jindal Steel are flying high at Rs434 and Rs227, respectively.

Ispat Industries also holds the dubious distinction of being the biggest defaulter to the state-run Maharashtra State Electricity Board (MSEB), with dues of more than Rs1.5 billion. Now, adding to its woes, the Indian government recently ordered a probe against Ispat Industries for its alleged exposure to Rs85 billion of public funds, erosion of net worth and high accumulated losses. The company has debts of about Rs60 billion on its books. For the nine months ended December 31, 2003, Ispat Industries made a negligible net profit of Rs170 million on a sales turnover of Rs40 billion.

So what has kept Mittal from following the path of his father and brothers? In other words, what is the secret of his success? "Our group has experienced significant growth primarily as a result of strategic acquisitions of underperforming assets and initiatives undertaken to improve operating performance of the acquired steelmaking facilities," he told Indian press recently via a teleconferencing session organized by his company. "We are one of the lowest-cost producers because of our use of the integrated mini-mill process, modern facilities, access to low-cost material and operating efficiencies."

According to his 10-year vision, unveiled by the corporate communications department at LNM Group, Mittal predicts that China will continue to be the world's leading steel producer and consumer, and it will be a significant exporter.

He also foresees further consolidation in the steel sector: "Within 10 years we are likely to see a handful of truly global players accounting for 80 [million] to 100 million tonnes each, and with a footprint in all the major regions. These large, global players will selectively invest in their upstream facilities to optimize costs, transferring some semi-finished product across regional boundaries."

No points for guessing who will be among the front runners in this pack of global players.

(Copyright 2004 Asia Times Online Ltd. All rights reserved. Please contact content@atimes.com for information on our sales and syndication policies.)


Mar 19, 2004



 

     
         
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